DISCLAIMER — use these specifications at your own risk, we will not be held liable for any damage that comes from and of these specifications or information listed below on this page, it is to be used as a reference and guide only NOT as a installation or assembly manual.  

 

Cummins engine Torque Specs 5.9L 1989 thru 2002 (non- fractured connecting rod caps)

Air fuel control banjo screw (in pump)……………………….9 ft lbs
Air fuel control fitting ( in head)………………………………6 ft lbs
Alternator ground cable mounting to block…………………18 ft lbs
Alternator mounting to water pump inlet……………………30 ft lbs
Alternator pulley…………………………………….. ………..60 ft lbs
Alternator support (upper)……………………………………1 8 ft lbs
Battery cable ( negative) mounting to block……………….57 ft lbs
Belt tensioner mounting…………………………………… …32 ft lbs
Block heater mounting…………………………………… …..9ft lbs
Cab heater hose clamp……………………………………… .35 in lbs
Cab heater tubing clamp mounting………………………….18 ft lbs
Camshaft thrust plate……………………………………… ..18 ft lbs
Clutch cover mounting to flywheel…………………………17 ft lbs
Connecting rod (alternately tighten in 3 steps)
Step 1…………………………………………. ………….26 ft lbs
Step 2…………………………………………. ………….51 ft lbs
Step 3…………………………………………. ………….73 ft lbs
Cooling fan mounting to fan clutch………………………..15 ft lbs
Crossover clamp (air)……………………………………… …44 in lbs
Cylinder head mounting bolts
1. All bolts……………………………………… ………..66 ft lbs
2. long bolts……………………………………… ……..89 ft lbs
3. tighten all bolts……………………………………… additional 90 degrees
Exhaust manifold…………………………………… ……….32 ft lbs
Exhaust outlet pipe-v band clamp…………………………72 in lbs
Exhaust pipe clamp mounting………………………………20 ft lbs
Exhaust pipe steady rest mounting to trans……………..50 ft lbs
Fan clutch mounting / fan hub (left hand threads)……..42 ft lbs
Fan hub bracket mounting…………………………………18 ft lbs
Fan hub bearing retaining cap screw……………………..57 ft lbs
Fan pulley to fan hub……………………………………….7 ft lbs
Fan pulley crankshaft…………………………………. ……7 ft lbs
Fan shroud mounting nuts…………………………………95 inch lbs
Flywheel bolts……………………………………… ………101 ft lbs
Flywheel housing adapter………………………………….44 ft lbs
Front engine mount isolator mounting to mount………..80 ft lbs
Front engine mount through bolt…………………………30 ft lbs
Front engine mount to block………………………………44 ft lbs
Front oil filler pipe-access cover…………………………hand tighten
Fuel banjo screw (in fuel pump)………………………….24 ft lbs
Fuel banjo screw (in head)……………………………….18 ft lbs
Fuel banjo screw (in injector)…………………………….6 ft lbs
Fuel filter…………………………………….. …………….half turn after contact
Fuel heater assembly mounting………………………….24 ft lbs
Fuel heater ground mounting to intake manifold……….9 ft lbs
Fuel link fitting (high pressure)…………………………..18 ft lbs
Fuel low pressure supple………………………………….18 ft lbs
Fuel pump drive gear (with pump unlocked)……………48 ft lbs
Fuel pump lock (bosch)…………………………………..22 ft lbs
Fuel pump mounting mount………………………………18 ft lbs
Fuel pump solenoid…………………………………… …..32 ft lbs
Fuel pump support bracket………………………………18 ft lbs
Fuel pump unlock (bosch)……………………………….10 ft lbs
Fuel vent screw (in banjo)……………………………….6 ft lbs
Gear cover……………………………………… …………18 ft lbs
Gear housing – to – block………………………………..18 ft lbs
Injector retaining nuts…………………………………..44 ft lbs
Intake manifold cover……………………………………18 ft lbs
Intercooler attaching bolts……………………………..17 in lbs
Intercooler duct clamp nuts…………………………….72 in lbs
Lift pump mounting…………………………………… …18 ft lbs
Lifting bracket (rear)…………………………………….5 7 ft lbs
Main bearing cap bolts
Step 1…………………………………………. ……..45 ft lbs
Step 2…………………………………………. ……..88 ft lbs
Step 3…………………………………………. ……..129 ft lbs
Oil cooler assembly…………………………………… …18 ft lbs
Oil fill tube bracket……………………………………. ..32 ft lbs
Oil filter…………………………………….. …………….3/4 turn after contact
Oil pan drain plug………………………………………. .60 ft lbs
Oil pan mounting…………………………………… ……18 ft lbs
Oil pressure regulating plug…………………………….60 ft lbs
Oil pressure sender / switch…………………………..12 ft lbs
Oil pump mounting…………………………………… …18 ft lbs
Oil suction tube (flange)……………………………….18 ft lbs
Oil suction tube brace………………………………….18 ft lbs
Power steering pump to vacuum pump mounting……18 ft lbs
Radiator hose clamp – upper…………………………..35 in lbs
Radiator mounting nuts…………………………………95 in lbs
Rear seal mounting…………………………………… …7 ft lbs
Refrigerant compressor lines – flange mounting…….15 ft lbs
Refrigerant compressor mounting…………………….35 ft lbs
Rocker lever nut……………………………………….. 18 ft lbs
Rocker support……………………………………. ……18 ft lbs
Starter mounting…………………………………… …..32 ft lbs
Starter battery (positive) cable nut………………….16 ft lbs
Starter solenoid nut…………………………………….44 in lbs
Tappet cover / fuel drain line supports………………18 ft lbs
Thermistor…………………………………. ……………18 ft lbs
Thermostat housing……………………………………. 18 ft lbs
Throttle bracket mounting to mounting bracket…….18 ft lbs
Throttle rod mounting to throttle lever nut………….7.5 ft lbs
Timing pin flange mounting……………………………..44 in lbs
Torque converter access cover plate mounting…….35 in lbs
Transfer case linkage bracket mounting / trans…….30 ft lbs
Transfer case mounting to transmission……………..35 ft lbs
Trans cooler tubing mounting to oil pan flange……..18 ft lbs
Trans kickdown cable bracket mounting / trans…….50 ft lbs
Trans mount mounting to trans (manual)……………50 ft lbs
Trans mount through bolt mounting (manual)……….50 ft lbs
Transmission mounting to engine……………………..30 ft lbs
Transmission oil cooler line connection………………40 ft lbs
Transmission oil cooler line flange…………………….50 in lbs
Transmission oil to air cooler hose clamps……………18 in lbs
Transmission to clutch housing mounting……………35 ft lbs
Transmission torque converter mounting…………….35 ft lbs
Turbine housing……………………………………. ……8 ft lbs
Turbo compressor housing clamp……………………..75 in lbs
Turbo mounting nut…………………………………….24 ft lbs
Turbo oil drain tube…………………………………….18 ft lbs
Turbo oil supply (both ends)………………………….11 ft lbs
Vacuum pump mounting……………………………….7 ft lbs
Vacuum pump to gear housing mounting…………….57 ft lbs
valve cover……………………………………… ………18 ft lbs
Vibration damper mounting…………………………….92 ft lbs
Water hose clamps…………………………………….. 35 in lbs
Water inlet connection…………………………………3 2 ft lbs
Water pump mounting………………………………….18 ft lbs
Water temperature sensor…………………………….37 ft lbs

5.9L &  6.7L  Cummins Head Bolt Sequence

cummins head bolt pattern

 

 

68RFE TRANSMISSION TEARDOWN INFORMATION 

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